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Metal Cutting Oils
Metal Cutting Oils
Certified as a noted organization, we are engrossed in distributing, wholesaling and supplying of a wide assortment Metal Cutting Oils. Widely used for enhancing the tool life and surface finish, these oils are ergonomically used in different industries for performing heavy duty functions. The offered range of oils is processed while opting premium grade of basic component, modern machinery and sophisticated techniques. Our clients can avail these Metal Cutting Oils in numerous specifications at cost effective price in order to meet the needs of our patrons.
- Smooth functioning
- Superior viscosity
- Maintenance free
NEAT METALWORKING OILS
As neat cutting oils are not mixed with water, they provide better tool life and surface finishes for difficult operations at low speeds than water soluble cutting oils. The maintenance of neat cutting fluids is also easier and provides a longer coolant life.
The main disadvantage of neat cutting oils is the poorer cooling capability compared to water soluble cutting fluids, particularly with high speed machining. Therefore, neat cutting oils are mainly used for honing, deep hole drilling, grinding and broaching oils.
Our FUCHS ECOCUT range of neat cutting oils have been designed to provide high performance under arduous machining conditions.
- ECOCUT HFN GB LE Range
- ECOCUT PD-14
- ECOCUT SD-32
- PLANTOCUT 10 SR PLUS
WATER SOLUBLE OILS
Soluble cutting fluids are metalworking fluid concentrates which when mixed with water form an emulsion. The appearance of the emulsion depends on the particle size of the dispersed oil.
Water soluble cutting oils, because of their good thermal conductivity, have the ability to dissipate heat more readily than neat cutting oils. Consequently water soluble coolants have become vital in achieving the higher feeds and speeds required to ensure maximum production efficiency.
Generally used at between 2-10% concentrations in water, water soluble cutting fluids allow significant costs savings over neat cutting oils on most applications.
The extensive FUCHSâ€™ soluble cutting fluids range encompasses products for all work-piece materials, machining applications and water types. From machining of titanium in the aerospace industry through to the machining of aluminum castings in the automotive industry, FUCHS can provide you with the right coolant to meet your needs.
ECOCOOL GLOBAL 10 - The New Benchmark In Cutting Fluids
High performance metal working fluids are essential for the metal machining industry. Growing global production is increasingly affected by national chemical registries, legislation and labeling requirements. In response to these changing market demands FUCHS developed a novel chemical approach for a new generation of aerospace machining fluids. ECOCOOL GLOBAL 10 is the culmination of many years of intensive research.
- Increased productivity
- Long life span
- Low in cost use
- Long tool life
- Non skin irritating
- For all metal applications
- Meets global legislative and labelling requirements in over 19 countries
ECOCOOL GLOBAL 10 is the new benchmark in cutting fluids.
Included in our comprehensive portfolio of cutting fluids, is the FUCHS ECOCOOL ULTRALIFE range of premium water soluble metalworking fluids - the result of hard work by our project team of chemists and application engineers. Their aim was to re-examine the key performance criteria for water soluble cutting fluids and develop a market-focused â€œBest in Classâ€ range of products. The result is "Advanced Coolantology", designed to offer optimum machining performance and surface finish, exceptional long life performance and the ultimate in machine cleanliness for an improved working environment.
Within the range there are six main variants, providing a suitable cutting fluid regardless of machining application, work-piece material or water type. Each product offers the optimum performance. The range includes semi-synthetic and fully synthetic cutting oils and has the capability to adapt to modern manufacturing techniques, including coated tooling and more exotic metals.
The ECOCOOL ULTRALIFE products give remarkably fine cutting performance and enhanced surface finish, especially when used with modern multi-tool CNC machines. Easily emulsified, they have been designed to provide excellent machine cleanliness during operation, a low propensity to foam and an improved working environment.
MINIMUM QUANTITY LUBRICATION
Minimum Quantity Lubrication (MQL) is the process of applying very small quantities of high lubricity oil, mixed with air, at the point of precise contact between the tool and the workpiece.
Minimum Quantity Lubrication provides micro-lubrication for near dry machining; an ultra-thin layer of lubricant is applied reducing friction and heat between the cutting tool and the work piece.
MQL reduces or eliminates problems associated with thermal shocking of the machine piece (where the machine tool becomes hot and then shatters when it is cooled by the cutting fluid).
Minimum Quantity Lubrication also reduces mist and spray, providing more acceptability when used on unenclosed machines and MQL cutting fluids can be classed as â€˜low emissionâ€™ lubricants.